Tool Room - Plastics

The plastics tool room that operates at our company comprehensively handles orders associated with manufacturing elements made from diverse materials. We manufacture workpieces, elements, devices and parts based on designs submitted by our clients and others. We have a team and tools that enable us to develop designs from scratch. Combined with modern manufacturing and machining tools, our tool room allows us to fully meet the expectations of our clients. Therefore, we are responsible for designing and modelling, as well as manufacturing of injection moulds, blow moulds or punching dies.

 

Elements, tools and devices for plastics manufacturing

The NOEX tool room is capable of manufacturing parts, elements and complete tools for various applications, both in small and large series. The items we design and manufacture include the aforementioned moulds and workpieces or parts made from steel, coper or graphite. We offer comprehensive services in this respect, more than just the implementation of individual manufacturing stages. Experience, knowledge and tools we have access to enable us to accept the responsibility for designing a workpiece, executing its manufacturing tools and implementing the resulting solutions into the technological process of your plant.

The engineering department that makes up the plastics tool room deals with the development of detailed workpiece and component designs. Our activities include, among others, computer element modelling, prototyping with 3D printing or injection simulations. We can help in selecting suitable manufacturing methods and materials fully satisfying the needs of our Clients. Our tool room enables implementing diverse components – starting with injection moulds, through plastic workpieces, to ECO advertising materials made from recycled raw materials. We also draw up a clear cost estimate for each project.

Feel free to learn the details of our offer. We will gladly answer all your questions and help you achieve your goals.

Endless possibilities

Innovative solutions and top-class materials allow us to offer endless possibilities to our clients. Our plant has been processing plastics for many years, which makes us an industry leader. We place great emphasis on providing highest-quality products that are durable and reliable. Owing to our experienced engineering department personnel and a state-of-the-art machinery park, we are able to meet any challenge. We collaborate with entrepreneurs from numerous industry segments, and our plastics tool room allows us to implement even the most complex projects. We approach each order on a case-specific basis, which enables matching the offer to client needs and requirements.

Our services include manufacturing injection and blow moulds using top-tier technologies. We offer punching and stamping dies that enable manufacturing components of extremely precise dimensions. We also manufacture steel, copper and graphite elements characterized by exceptional durability and resistance to extreme conditions. We provide our clients with an offer for manufacturing both small- and large-batch production, and also retrofitting parts to already existing machines. If you are looking for a plastics manufacturer that offer endless possibilities – look no further and contact us. Our experts will be happy to answer all your questions and offer convenient cooperation terms.

 

metalowe śruby i wkręty z kątownikiem

 

Moulds for plastic injection – manufacturer

As a manufacturer of injection moulds, our company specializes in designing and manufacturing articles with applications in numerous fields. We provide services to the representatives of the automotive, medical, advertising or electronic industries. Owing to a well-equipped machine park and the expertise of our personnel, we are able to create diverse moulds for plastic injection for you, including:

  • trial and multi-series
  • single and multi-component
  • standard and sandwich type
  • cold and hot runner
  • slider-type
  • special designs
  • with one or more opening planes

 

kable wtryskowe podłączone do urządzenia

 

CNC services – modern CNC machines

 

 

biała maszyna frezująca

 

 

 

 

biała frezarka noex

 

 

 

 

duża maszyna frezująca 6

 

duża maszyna frezująca

 

duża maszyna frezująca 2

 

czarna maszyna frezujaca eco mill 600 v

 

duża maszyna frezująca 4

 

duża maszyna frezująca 5

 

Our company offers CNC services implementing with the use of modern numerically controlled machines. Our service range includes manufacturing steel, aluminium and copper components, as well as injection moulds and punching dies employed in our injection moulding room. Our machinery park contains the equipment by renowned manufacturers, such as Charmilles, DMG or HASS. They allow us to handle even the most complex orders. All components leaving our workshop are characterized by high quality, precise finishing and durability. This is owing to not only our state-of-the-art CNC machines, but also our highly qualified staff with vast experience in CNC machining of different materials.

 

Applications of CNC services

CNC, which stands for Computer Numerical Control, is method of programming machine tools, which enable precise execution of advanced plastic or metal components. It is widely applied in such industries as the automotive, medical or military. CNC services provide the possibility of not only increasing manufacturing efficiency, but also achieve significantly higher product quality. All this owing to precise and accurate operations of computer-controlled machine tools. A CNC machine allows to easily manufacture models and products prior to marketing them. CNC machines enable fast component prototyping, which, in turn, leads to shortening the time-to-market and reducing manufacturing costs of a product.

 

Advantages of CNC machining

CNC services are employed in different industries to execute elements made of such materials as steel, copper or plastics. The top advantages of CNC machining include high precision that allows to achieve effects impossible in the case of manual machining. When it comes to mass production, the meticulousness of CNC machining enables attaining high dimensional repeatability and, in most cases, eliminating the need for manual measurement of each of the manufactured parts. It is a state-of-the-art method that allows to cut costs and increase manufacturing efficiency. Owing to the fact that the process is automatic, based on an appropriately programmed computer, designs are identical. This translates to significantly larger material saving and time-efficiency.

Another advantage of CNC machining is the ability to manufacture non-standard shapes. With this process, we are able to rapidly and easily manufacture a variety of workpieces and injection moulds for plastics. CNC services ensure creative freedom in terms of irregular and complex shapes, which provides the designers with considerably greater product creation possibilities. CNC machining enables also employing various materials for the manufacturing process. This allows to match the best raw materials that meets customer requirements in terms of durability and quality, and the manufacturing of which will be economically viable. The last, but not least, important advantage of CNC machining is the option to automate the process. This technology enables remote programming of a manufacturing machine based on the current demand.

 

Types of CNC services

One of the most often chosen CNC services is numerically controlled turning. It involves machining elements using a lather that moves relative to the machined item. Turning allows to achieve elements of various shapes and dimensions, depending on client needs. It can be employed to manufacture precise pins, axles, shafts and other parts. Another popular CNC service offered by our company is milling. This method involves a machine tool equipped with cutters for material forming and cutting, and its primary task is to remove excess material from the product surface. Milling enables achieving materials of highly complex shapes, as well as precise and accurate surface finishing.

Laser welding is yet another compelling CNC service. It involves fusing materials via a laser beam. It is a solution that is perfect for tasks that require obtaining very fast and precise results. Laser welding enables fusing both thick and thin metal layers. Metal printing is also one of our CNC services. It involves creating elements of extremely complex shapes that would be hard to obtain otherwise. Another type of CNC services we provide is EDM (electrical discharge machining). It is a process wherein the material is removed via electrical discharge. The technique enables precise removal of material from robust and hard-to-reach parts.

Our machinery park consists of more than 30 specialized machines and auxiliary equipment pieces:

  • CNC milling machines (CHARMILLES, DMG, HASS),
  • EDMs – electrical discharge machines (CHARMILLES),
  • wire cutting machines (CHARMILLES),
  • CNC lathes,
  • grinders,
  • graphite machining equipment,
  • laser welder,
  • metal printing machines,
  • measurement systems.

We encourage you to establish cooperation with us and make use of the CNC services we offer. Should you have any questions, we will happily answer them.

 

Construction department

The engineering department is a key location in our company, since this is where all designs, models or prototypes of the products we manufacture are developed. All ED employees are exceptionally competent and experienced in their field. This enables providing clients with professional and comprehensive support at every stage of the manufacturing process. Our engineering department employs specialists who make every effort to ensure that both designs, and finished products satisfy all your expectations. We employ proven software, machines and tools that allow us to handle various tasks – from designing, through 3D printing and plastic injection, to CNC services.

 

Construction department tasks

The engineering department is a place where the designs of workpieces, components and injection moulds, as well as entire concepts of multi-component structures are developed. Each engineering design starts with a thorough review of client objectives and requirements, to allow us to draw up an offer perfectly matching the needs. We also come up with a clear cost estimate covering the implementation of design assumptions. The issues that the engineering department deals with as part of its activities include:

  • designing workpieces and parts
  • 2D and 3D modelling
  • rapid prototyping – 3D printing
  • injection mould designs
  • injection simulations
  • conformal cooling designs
  • assistance in selecting an appropriate product manufacturing method at the modelling stage
  • cost estimation of entire projects

The engineering process is complex and not only requires theoretical knowledge, but also vast practical experience. This is why it is recommended to outsource it to industry experts, such as the specialists from our company.

 

komputer podłączony do drukarki 3d